Lamination Technology

Our lines are suitable for Melamine facing of particle boards / MDF / HDF. These lines are popularly known as Short Cycle Lamination Presses (SCL) or Low Pressure Lamination Presses (LPL). We offer range of lines from manual fed (Optima Model) up to fully automatic lines (X Press Model).

Applications

• Floor tiles
• Partition wall
• False ceiling
• Center boards in door frames
• Flat pack furniture (Modular furniture)

Specifications

• Board width (cm): 122 to 183
• Board Length (cm): 244 to 366
• Thickness (mm): 6 to 35
• Specific Pressure - 25 to 40 kg/Sq. cm 
• Productivity - 60 to 100 Boards/hr. 

Features

• CE marked electrical components
• Customized layout for raw & finished board handling
• Low Death Time
• Reduced man power
• Safety of operations
• Weld free construction of press
• Reliable critical components e.g.insulation,seals,pumps,sourced from European manufacturers.

Our Resin impregnators are suitable for various papers such as barriers, Decor, Kraft, Finished Foil, Overlay. These impregnators are used for impregnating paper with urea / phenol / melamine resins. By means of impregnation material gets strong mechanical properties as well as suitability to use for manufacturing decorative laminates, industrial laminates & pre lam boards. 
Specifications

• Web width: 130cm to 230 cm
• Paper weight: 20 GSM to 250 GSM
• Paper speed for Phenolic impregnation: Up to 120 m/min
• Paper speed for Melamine / Urea impregnation: Up to 25 m/min

Options

• Gravure Coating station for Resin / Adhesives
• Auto Pallet changing system
• Rewinder

Features

• Threading conveyor unto Rotary Cutter
• Auto tension control and auto splicer
• Efficient drying with 'S' form flotation
• Precise control on resin Pickup and uniformity
• Automatic gap setting at metering rolls with digital display
• Anti run back rolls at water cooling station
• Fine control over moisture in exhaust - Energy saver
• All drive synchronized by CNC motion controller

Backed by our sophisticated manufacturing unit we are able to offer high pressure laminate press line which is used for production of high pressure decorative laminates, which are commonly known as Sunmica or Formica. The total HPL line comprises of machines for assembly, stripping, mold handling, loading, unloading, conveying, and press lamination. Some of the application areas of our high pressure laminate press line comprises of the following Home and office furniture, including partitions, paneling, and kitchen tops Industrial lamination in insulation boards, copper clad PCBs, and insulator sheets. Features

• Undisturbed assembly
• Less human fatigue
• Mould plate safety
• Low death time
• High productivity up to 11 million m2 of laminate per annum

Options

• SCADA
• Customized layout
• Automatic centering press plate
• Plate cleaning machine
• Ionized air cleaning

Pioneer in multi opening press technology with carrier plate less operations for electrical insulation grade press board for transformer & for power sector. Known as Sunmica or Formica. Press line comprises of Prespres, elevator conveyor, Tray belt type loader, Multi opening press, Vacuum extractor, unloading cage & automatic stacker.Features

• Automatic Loading & unloading system for pre press
• Prepres with corrosion resistant bolsters inclusion free finished product & higher productivity
• Simultaneous, carrier less loading of Multi Opening Press
• Auto Stacker
• Energy efficient - Saves more thsn 40% energy compare to conventional systems.

Options

• Pres cycle management by SCADA
• Customized layout for wet board feeding to calendering dryer or Press
• Finishing Line

Our press is an essential machine for furniture manufacturers for adhesion of decorative surfaces to mother board. Hot setting glue is used for pressing paper foil, laminates, or veneer over Particle/ MDF / HDF boards. The press has golden anodized imported platens which ensure quality in the lamination. The cylinders are not bolted to the press table & offer operational safety, even when the press is incorrectly loaded. Hot Pressing - Honey comb panels Veneers Foils & Post Formed Laminates Cold Pressing - Decorative Laminates
Features

• Faster start up
• Better temperature control
• Lower heat consumption
• Gold anodized electrically heated platens for
• Uniform temperature throughout platens
• Zero Maintenance of heating system
• Specially design for uniform distribution of pressure
• Independent temperature control – each plate
• Pressure controller with digital indicator
• Conveniently located control push buttons
• Graphical and Tabular pressure chart

Specifications

• 3 ½' x 7'
• 4' x 8'
• 6' x 9'
• 6' x 12'
• 7' x 12'

Options

• Single / Multi Opening Press
• Pressure 3.5 bar to 7 bar
• Electrical / Thermic fluid heating of platen

The post forming machine is imperative in the production process of furniture to offer a unique look. It is widely used to shape laminates as per the underlying surface. The electrically heated pressing beam helps further curing of semi-cooked laminates for joint-less edges. A post forming machines is used for paper foil and fleeced back veneer.
Features

• Inbuilt speed controller
• Sturdy design
• Temperature controller
• Excellent results on Paper Foil and Veneer
• Design backstops for accurate measurement
• Conveniently located control push buttons

Our lab press is based on latest technology to determine the process parameters for optimized lamination operation. Some of the important parameters that are easy to determine with lab press includes the following:

• Resin content
• Temperature cycle
• Pressure
• Pressless time

Features

• Precise Settings
• Extremely compact
• Self Standing
• Easy accessibility of setting Instruments

The flow press is widely used for measuring the flow capacity of resin impregnated paper. Some of the salient features of flow press encompass the following
Features:

• Auto operation of complete cycle
• Pads ground and hard chrome plated
• Electrically heated pads made of alloy steel
• Digital temperature controller to control heater pads