Industrial Component Cleaning System

The well-established cleaning technique in our ZK-Series provides a cost-effective, technically mature solution for small quantities. This single chamber system with several cleaning tanks and integrated spray cleaning system offers a wide range of cleaning processes for a relatively low quantity of pieces.

A multi-chamber system can be used instead of a single chamber system in order to reduce the design related problems with throughput times.


Technical Process:

• Different cleaning and drying processes possible in a single chamber
• Integrated spray cleaning system
• Manual or Automatic loading
• Separate cleaning agent container
• Process duration initially programmable
• Largely free of extracted air
• Throughput system possible

Optional Components:

• Air circulation drying
• Infrared drying
• Water treatment system
• Multi-chamber design possible to reduce throughput
• Loading equipment / traveling carriage
• Automation technology

Advantages:

• Low servicing costs due to anti-twist snap closure on

The ZD Series is our innovative response to increasing quantities and diverse conveyor systems. Zippel through feed cleaning machines can be custom-fitted onto any production line. Depending on the machine length, the cycle time can thus be adjusted to the machines placed before and after the Zippel machine. In this way, the existing manufacturing process is neither interrupted nor delayed.


Technical Process:

• Multiple wash and rinse stations along  the production line
• Largely free of extracted air
• Automatic loading
• Noise insulation enclosure for low emission levels
• Process duration invidually programmable
• Reverse chain motion inside the cleaning tunnel
• Variable conveyor speeds
• Product carrier conveyor system adapted to equipment

Optional Components:

• In-line, hanging or O-shape conveyor
• Vacuum, infrared or hot air drying process
• Water treatment system
• Oil separator /centrifuge /vaporizer
• Cyclic operation
• High pressure cleaning
• Automation/conveyor technology
• Loading and unloading solutions

Positive Properties:

• Easily accessible for maintenance
• Energy-saving due to double wall insulation
• Low servicing costs due to anti-twist snap closure on the nozzle line

In order to satisfy steadily increasing requirements for shorter processing times, Zippel has enhanced the classic multi-chamber system - Machines in the RT Series combine innovative technology with efficient cleaning. Integrated robot systems for loading and unloading as well as deburring guarantee results in line with state-of-the art technology, even for work pieces with intricate designs.

Equipped with the latest technology in robotics and engineering, this system guarantees the highest possible load factor and can be easily integrated into any production line.


Technical Process:

• Multi-stage cleaning and rinsing processes
• Optimum quality robot technology
• Flake deburring up to 1000 bar
• Integrated medium maintenance system
• Short cycle times
• Largely free of extracted air

Optional Components:

• Vacuum drying
• Cold or hot air drying
• Water treatment system
• Automation/conveyor technology

Advantages:

• High positioning accuracy
• Low water consumption
• Smaller space required due to compact design
• Fully operational even when individual chambers are deactivated
• Low servicing costs due to anti-twist snap closure on the nozzle line

The Zippel APOLLO combines the advantages of a chamber system with that of an immersion system. The cylindrical shape enables the charge to be rotated and swiveled, thereby optimizing both spraying as well as injection flooding. The cleaning process can be further enhanced by integrating ultrasound, which also benefits from the cylinder shape.

APOLLO‘s design also enables different drying modules to be installed, thus allowing it to be adapted to different requirements.


Technical Process:

• Combined spray and immersion cleaning
• Various cleaning and rinsing processes in a single chamber
• Several cleaning agent containers for different mediums
• Automatic loading
• Can be rotated and swiveled in all directions
• Process duration initially programmable

Optional Components:

• Ultrasound
• Robotics
• Customized programming for different system suppliers
• Vacuum, infrared or hot air drying processes
• Oil separator
• Centrifuge system
• Swarf removal belt
• Water treatment system

Advantages:

• Effective Cleaning of both the outside and hard accessible boreholes inside of the part
• Easily accessible for maintenance
• Low servicing costs due to anti-twist snap closure on the nozzle line

As a result of decades of experience in special machine engineering, Zippel is able to respond to the unusual requirements of our clients. Innovative systems are developed together with the client and are tailor-made to their requirements, thus maximizing their utility. Different functions can be integrated into our systems as processing stations. The RT Series is particularly flexible in its designs. It can integrate high-pressure flake deburring, for instance.


Technical Process:

• Detailed information regarding possible technical specifications can only be given after consultation with the client as each of our systems is customized and designed according to the client's requirements.
• Salt core Machine
• Forming Machines
• Combination Chamber System with through feed cleaning process
• Combination of suspension conveyor and pallet conveyor

Time-tested and successfully used under the most demanding of circumstances: in restaurants, beer cellars, at folk festivals, in beer tents, cafeterias and canteen kitchens. Sole prerequisite for operation is a standard power supply as well as a water supply and sewer connection.


Technical Process:

• Special plastic round belts on the conveyors
• Powerful inside and outside cleaning
• Draining section for leftover beverages
• Stainless-steel design

Optional component assemblies:

• Batching device
• Outflow plate
• Conveyor system
• Blasting device

Positive Characteristics:

• Low purchase price
• Low-cost operation
• Cleans up to 500 glasses per hour

This cleaning method is recommended for:

• Glass sizes between 2 ounces and 1 pint

The Zippel Eco-Sep was developed in order to extend the service life of the cleaning mediums and thus reduce operating costs for filters and chemicals. Oil separation using a plate phase separator guarantees optimum operation as a result of continual oil extraction from the surface.

With the aim of making our machines as environmentally-friendly as possible and increasing the benefits for our clients, we can extend our machines with a waste water treatment system especially adapted to the cleaning system.

Zippel is thus able to offer a technically mature, environmentally-friendly all-in-one solution.

The ZT Series offers an ideal solution for both bulk goods and individual components. The complete wetting through immersion of the parts being cleaned enables intricate designs and strong impurities to be thoroughly cleaned. The cleaning itself can take place using aqueous-based solutions with or without ultrasound. Several immersion tanks can be placed one after the other to reduce the throughput time.

Technical Process:

• Thorough cleaning as a result of immersion cleaning process
• Several cleaning agent containers for different agents
• Automatic loading
• Can be rotated and swiveled in all directions
• Process duration individually programmable
• Plastic-coated tanks when using aggressive mediums

Optional Components:

• Ultrasound cleaning
• Vacuum drying
• Cold or hot air drying
• Integrated conveyor system
• Water treatment system
• Unlimited number of immersion tanks due to grid design

Advantages:

• High positioning accuracy
• Low water consumption
• Small space requirement cause of compact design
• Suitable for all component sizes
• Compatible for bulk goods and individual components
• Low servicing costs due to anti-twist snap closure on the nozzle line